Wellman Robey, Serial cost savings

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Serial cost savings
January 1st 2008

Recent upgrades to the boiler house at Kellogg's Wrexham are set to reduce energy costs in fuel oil and natural gas and, at the same time, meet all foreseeable legislation on emissions.

When the plant opened in the late 1970s FKI Babcock, now incorporated within Wellman Robey, supplied two of the three steam raising boilers that are still in operation today. In 1987, a fourth Wellman Robey twin furnace unit was installed. This boiler, rated at 46 000 lb/h (20t) running at 10barg and firing heavy oil, became the main steam supplier.

Several fuel saving features have been incorporated, with savings already being achieved from the Economisers fitted in the boiler's rear smoke box. Economiser tubes have serrated fins which increase net efficiency when firing on natural gas from 89.92 to 93.26%, with light oil now being the secondary fuel. A speedy pay back is anticipated.

More articles from Wellman Robey:

More hot water boilers called up to service RAF bases (1st May 2009)

The Ministry of Defence has ordered a further three hot water boilers from Wellman Robey for service at R.A.F Fairford.

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Easy to use (1st May 2009)

new steam boiler for the medium to small commercial user. Designed for ease of use, it has touch screen operation and an automatic option that allows steam generation from a cold state. Built-in overload protection guar

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Full steam ahead for new vent (1st March 2009)

Wellman Robey (UK) & Wulff Energy Technologies (Germany) explain the thinking behind the formation of a new venture – Wellman-Wulff Technologies

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Both little and large (1st January 2009)

Wellman Robey has recently supplied industrial packaged boilers from both their large volume steam and smaller range of hot-water units.

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Steaming ahead with laundry (1st November 2008)

Wellman Robey now has three high volume, steam raising boilers in operation at Salisbury Linen Service, which is incorporated within a new hospital located on the outskirts of the city.

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Boilers for hospitals (1st September 2008)

Over the past 24 months 24 UK hospitals have taken delivery of Wellman Robey boilers. Size varies from up to 8mW for hot water boilers and 12 t/h for steam. The criteria is constant: 'to provide the most economical and

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Don't interrupt (1st September 2008)

Wellman Robey R & C has over twenty four disciplines, but only one objective, to reduce boiler-house running costs without interrupting production for the end user

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Disaster averted (1st July 2008)

Wellman Robey has helped avert a possible daily production loss approaching £1.5m for an international oil company in Wales.

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Order for 10 (1st May 2008)

Wellman Robey recently secured an order for ten new Ygnette hot water boilers for the Ministry of Defence at this year's Plant & Works Exhibition at the NEC. This tops last year when Wellman Robey installed nine Ygnette

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Wide appeal (1st March 2008)

Wellman Robey says requests for its hire boilers are coming from a diverse range of industry sectors.

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Taking a two stands stance (1st March 2008)

West Midlands based Wellman Robey has made the decision to exhibit on two stands at the Plant & Works Exhibition. The company will be demonstrating provision and service of high volume steam and hot water boilers on one

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Bio-gas boiler (1st November 2007)

Wellman Robey is supplying a dual fuel boiler with an unusual end-use. Not only will it provide steam for a distillery but also warmth and hot water for a district heating scheme in the north of Scotland. The boiler, rated at

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Into service with raf (1st November 2007)

Wellman Robey is supplying nine Ygnette hot water boilers to a Royal Air Force base. The boilers are to replace and upgrade existing Wellman Robey Ygnette boilers installed in 1977.

The hot water boilers consist of three 250

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Service for the RAF (1st September 2007)

Wellman has received an order for nine Ygnette hot water boilers for a Royal Air Force base in the UK. They will replace and upgrade existing Wellman Robey Ygnette boilers installed in 1977. The new hot water boilers c

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Choosing boilers needn't be taxing (1st September 2007)

The government backed ECA (Enhanced Capital Allowance) scheme can offer up to 100% first year tax relief on capital expenditure, dramatically reducing the cost of an initial investment to improve boiler efficiency.

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Service contract (1st July 2007)

Novartis vaccines and diagnostic plant relies heavily on its three boiler houses, accommodating various sizes and makes of boiler.

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Boiling down energy costs (1st May 2007)

GP Burners, part of the Wellman Group, has been instrumental in helping Syngenta in achieving a 26% reduction in energy consumption by its boiler plant

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Hired Help (1st March 2007)

The continuous need for steam and hot water is prevalent in a variety of industries, however striving for efficiency can put strain on an aging plant and result in an emergency call for a boiler.

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Hot stuff on show (1st March 2007)

British firm Wellman Furnaces of Oldbury, West Midlands, is to exhibit at the "Thermprocess 07" show, which will take place in Dusseldorf, Germany, from the 12th to the 16th June.

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Trusted boilers (1st January 2007)

West Midlands based Wellman Robey have recently supplied two mid-range (5,440kg/hr) steam raising boilers to the Furness General Hospital at Barrow in Furness. The boilers are part of a £1 million refurbishment plan, and repr

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Brings service to the boil (1st January 2007)

Wellman Robey is exhibiting indoors (on stand F39) and out (near the entrance) at this year's Maintec.

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Complete boiler house complex (1st November 2006)

Planning permission has been granted for a £250 million regional hospital serving parts of Yorkshire.

As a result there will be a steady increase in demand for steam and hot water on site. Wellman Robey has secured the contr

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Dual fuel solutions (1st September 2006)

We all know that the price of gas in the UK has risen dramatically in recent years and that the availability of a constant supply has been under threat. Consequently, says Wellman Robey, many companies are upgrading their boi

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Premiership heating (1st July 2006)

The new Arsenal Emirates Stadium and the West Ham Football Club Stadium have the benefit of underpitch heating systems using Wellman Robey gas fired boilers as a heating source. Both Arsenal and West Ham have high-tech pitch construction using blown

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Steam up (1st May 2006)

A total refurbishment of the steam boiler plant at its facility in Burton on Trent has enabled Unilever Best Foods to achieve its environmental targets and improve overall efficiency. This has resulted in reduced fuel costs and increased manageabilit

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Economise on utility costs (1st March 2006)

With current market conditions for energy endusers have to do everything they can to reduce costs comments Taj Heer, managing director of Wellman Robey

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Learning how to handle change (1st July 2005)

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Boiler service contract secured (1st January 2005)

Wellman Robey has secured a contract for the servicing of three industrial steam raising boilers from Curtis Fine Papers at its Guardbridge mill in Fifeshire.

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Ready-to roll boiler range (1st November 2004)

When Lloyds Animal Feed of Wrexham sent out an urgent request at 11 o’clock one morning for a hire boiler, Wellman Robey Customer Services came to the rescue with a unit that was delivered, connected and fully operational before nightfall.

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QUICK TO RESPOND (1st July 2004)

The boiler hire facility available from Wellman Robey Customer Services is a highly flexible operation for emergency, temporary or planned long or short term use.

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Boiler hire packages (1st November 2003)

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