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16% energy drop
May 1st 2007

Henrob, a world leader in selfpierce fastening technology, has realised a 16% drop in energy costs over a period of just three months by installing a Boge SF 100-2 frequency controlled screw compressor.

Henrob design and manufacture joining solutions using its selfpierce riveting (SPR) technology which is used in many industry sectors, such as the; construction, heating & ventilation and automotive industries.

As John Aldridge, the equipment operations manager explains; "Like many businesses we have noticed a steep rise in our energy costs as a result of increased electricity prices over the past months. As compressed air accounts for a high proportion of our site energy costs it became imperative for us to review our compressed air system to ensure we were operating as efficiently as possible.

Derek Yates, managing director of the local Boge distributor Compressor Care (N.Wales) suggested an energy audit in order to ascertain where energy savings could be made. The results identified that the fixed speed compressor was operating unloaded for 30% of its duty cycle.

John Aldridge comments; "Compressor Care (N.Wales) proposed installing a Boge SF 100- 2 frequency controlled screw compressor to become the main compressed air provider with the existing Boge S 75 fixed speed screw compressor becoming the back-up unit.

"The Boge S 75 was installed over four years ago and in that time had proved to be very reliable so we had no qualms in opting for an additional Boge screw compressor." Boge SF series frequency controlled screw compressors work strictly in accordance with the compressed air demand by producing the exact volume of compressed air at the pressure required. Frequency control minimises idling time and evens out air demand fluctuations.

Henrob opted to purchase the new energy efficient equipment with an interest free 'energyefficiency' loan from the Carbon Trust. These loans are aimed at SME's within the UK who are making a commitment to save energy by investing in energy efficient technologies to replace dated existing equipment.

John Aldridge concludes; "The upgraded compressed air system has already created a 16% reduction in the Companies energy bill.

Moreover we expect to see a £6,000 per annum energy cost saving!"

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