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Air of quality key to Knauf
May 1st 2009

Over the past few years, a multimillion- pound investment at Knauf Insulation's rock mineral wool production facility at Queensferry in North Wales has resulted in all parts of the production line being either replaced or upgraded, including the plant's compressed air system. This £10 million upgrade programme has resulted in a capacity increase, together with advances in material and product development as well as the introduction of new items.

Engineering manager, Philip Bishop explains "In our specific applications, the quality of the compressed air is very important.

What is equally important to us is energy efficiency. Our corporate slogan is 'It's time to save energy' and we are very serious about it. Our company mission is to become world leader in energy efficient systems for buildings, so we look at the energy efficiency of plant equipment involved in our production processes in much the same way. And we find that Atlas Copco's compressed air system solutions have met both of these important criteria." With the application of Atlas Copco's measurement (ME) box survey techniques it was possible to establish a true indication of Knauf's air use. The ME box analyses a plant's compressed air demand and, most importantly, any wastage that is incurred in producing it.

The software programme employed enabled simulated compressor comparisons to be made against the actual system operation and it provides an indication of how the compressed air system could be improved for maximum efficiency and reduced costs.

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