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Meet emisson targets and reduce costs
September 1st 2007

Business as a whole contributes approximately 40% of the UK's total of 648m tonnes of CO2 emission each year.

Wasted energy and poor energy efficiency costs an estimated £2bn each year and this significantly contributes to the UK's 'Carbon Footprint'.

So, what can we do to reduce CO2 emissions? Options for reducing energy consumption are numerous and a visit to www.eca.gov.uk to review the ETL list of approved energy saving products provides plenty of approved methods.

The threat to the planet, legislative pressure and its associated financial 'forfeit' and the opportunity to reduce operating costs is motivating industry and commerce to seek and apply energy saving solutions.

One such way to reduce emissions is to upgrade the controls on industrial burner/boiler plant; This is a relatively low cost, yet effective, option giving typical emissions/fuel reductions greater than 5% and paybacks of 2 to 3 years.

An average industrial boiler producing steam or hot water for heating or process has a carbon footprint in excess of 16,000 tonnes of CO2 pa.

Upgrading or specifying the latest electronic combustion control for industrial burners will provide a short pay-back route to reducing energy costs and emissions; this equipment improves combustion efficiency and more significantly reduces waste by better control or utilisation of the boiler plant.

Geoff Skinner, sales and support manger of Energy Technology & Control. says that the controls industry is playing a part in reducing emissions. He estimates that the global installed base of electronic burner controls is already saving more than 50 million tonnes of CO2 emissions per annum and that there are more burners without these controls than there are with them meaning that there are for many more opportunities to upgrade and to reduce emissions and fuel consumption.

Potential CO2 emission reductions and fuel savings achieved from the installation of electronic combustion control on your burner/boiler" up to 5% better utilisation from boiler sequence control up to 10% waste avoidance from increased turndown a typical 1% efficiency improvement from precise and repeatable control.

a typical 3.5% efficiency improvement from oxygen trim.

up to 10% waste avoidance from Setback option.

80% electricity efficiency improvement by using VSD control on the air fan.

A single electronic integrated combustion control has the functions necessary to maximise all of the above benefits: CO2 savings are dependant on existing control arrangements and the application of the boiler and will differ from site to site.

However, it is unlikely that the combined reductions from the installation of a new control will be more than 10%.

Additional benefits from updating your burner control include improved safety, reduced maintenance downtime as well as the ability to interface to modern Building Management Systems and data communications via the worldwide web.

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