Excel’s engine-build line proves a triumph
March 1st 2005

Amulti-station engine build line and component transfer system has been developed by Excel Automation for production of Triumph Motorcycles new road cruiser, Rocket III.

It demonstrates the company’s ability to manufacture dedicated handling schemes, bringing together differing technologies to meet customer criteria in terms of space, speed and efficiency.

Excel created the engine build line, from crank case to engine, gearbox and clutch installation, within just 30m.

Its 600 Series belt-to-belt powered roller conveyor moves loaded platens, each weighing in excess of 100kg, with up to 13 platens on the conveyor at one time. To ensure positive drive without slip in oily environments, two collars were added to each of the conveyor’s rollers to increase the coefficient of friction.

The integral power, drive and strength of the conveyor ensures continuous timed sequencing. For safety, rollers have Excel’s torque limiting clutch. Each platen supports the engine casing at a variable height over 300mm so that it is at optimum working position as it passes through the workstations.

There is also a 360° rotate function for maximum ergonomics.

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