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Lifting lock stock and robots for relocation
May 1st 2008

The Barr & Paatz automated workcell was designed and built for W T Henley in 1993, and the advanced robotic production line has been running reliably since then. Recently the entire installation was lifted, lock, stock and robots, by one of the country's biggest mobile cranes, and transported by low-loader to its new home in Belvedere, Kent.

The W T Henley installation was one of Barr & Paatz' earliest projects. It involved two 6-axis Mitsubishi articulated robots, pneumatic pick & place units from Festo, vibratory bowl feeders from Aylesbury Automation, an Allen- Bradley human-machine interface (HMI), and a Bosch conveyor system. When W T Henley announced its relocation from Gravesend to Belvedere, moving the cut-outs production line represented a critical stage, and it was vital that downtime was kept to a minimum.

"Over the years, Barr & Paatz have always managed to come up with a solution and we've been pleased with what they've done for us," says W T Henley's Process Engineer, Chris Robinson. "Initially they estimated six weeks, given the size of the undertaking, but in the end they were closer to six days." Barr & Paatz' solution was to move the entire line, measuring 3.5m x 6m and weighing around 2t, in one piece, by pre-building a steel framework and fitting it underneath the whole assembly. Having stripped down the control systems and removed some ancillary components, the whole line could be craned intact out of the building. It is now running again with its sub-frame should Henley ever wish to move it again!

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