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Get real:Avoid the counterfeits
March 1st 2009

Once principally confined to the developing nations, counterfeit roller bearings are now entering the supply chain all over the world, not least in Europe and the UK.This is a major problem, according to Graeme Davidson of ERIKS,and it's one that all purchasers of bearings should keep in mind

Roller bearings are one of the most widely used engineering components and their design has the appearance of being relatively straightforward. Small wonder then that they have attracted the unwelcome attentions of counterfeiters, who find that they can turn inexpensive raw materials into a readily saleable product that commands a good price.

Once, the focus of the counterfeiters was on markets in the developing regions of the world, but now the fakers are looking for outlets elsewhere. Europe and the UK are seen as attractive targets because there is a much lower expectation of counterfeiting, so buyers are less wary, and because the fakes are sold for strong readily convertible currencies – euros and pounds.

The penetration of counterfeit products in Europe has grown rapidly in recent years. In 2007 SKF destroyed counterfeit bearings allegedly worth 8 million euros in a single event. Not only is counterfeiting estimated to cost the European economy in excess of 4.5 billion euros every year, counterfeit products are, for users of roller bearings, quite literally a disaster waiting to happen.

For the 'fortunate' ones, the consequences may be no worse than greatly reduced service life. Not that this is necessarily a trivial matter; bearing failures are always disruptive and inconvenient, and the consequential costs of having equipment out of service due to unexpected bearing problems can be enormous.

Counterfeit bearings can have worse consequences. A sudden catastrophic bearing failure can damage equipment so badly that it's difficult if not impossible to repair. It can even endanger lives as in many applications, bearings are safety related components.

Counterfeit bearings cost Mika Häkkinen victory in the San Marino Grand Prix in 1998.He had a clear lead when he experienced a sudden gearbox failure, and was unable to continue with the race. The subsequent investigation revealed that fake bearings had been inadvertently fitted to his gearbox, and they proved unable to withstand the stresses placed on them. Häkkinen was unhurt, but it could easily have been otherwise.

So how can roller bearing users avoid the risk of unknowingly buying and fitting counterfeit products? It might be thought that visual inspection would be a good guide but this is no longer true. Counterfeiters can now produce products that even experts have trouble distinguishing from the real thing. In some cases, markings have been found to be clearer and better formed on the fake bearings than on genuine products! Packaging is an equally poor guide. It's very easy for counterfeiters to produce good quality packaging that is an accurate copy of that used by the manufacturer. In fact, the packaging may not even be fake. One trick used by some counterfeiters is to remove genuine bearings from their packaging and sell them, usually at a small discount compared with the local market price, and then to use the genuine packaging for fakes! Counterfeiters are also known to mix their inferior and dangerous bearings with batches of genuine products, making them even harder to detect. Sometimes, no attempt is even made to pass off the bearings as the real thing – they are simply offered as direct equivalents. This ploy is, however, only likely to succeed with inexperienced buyers.

With roller bearings, as with almost every other product, if the price sounds too good to be true, it probably is. Prices significantly lower than those found elsewhere for the same product should trigger further investigation.

At the same time, however, it's important to remember that there is nothing that compels suppliers of fake bearings to offer them at low prices, so price can never be a reliable guide.

Fakes may have been fed into the supply chain at a relatively high level. The local distributors who supply the end user may believe they are offering genuine products, and that there is, therefore, no reason why they should be sold at anything other than regular prices.

This may make it sound as if it is virtually impossible to avoid the problem of counterfeits. That's not quite true. There is an effective solution to this growing problem; buy bearings only from suppliers that are known to be trustworthy, and that can trace supplies back to the original manufacturer.

ERIKS is one such company. It supplies roller bearings of every type to businesses of all sizes and has close relationships with major bearing makers, including SKF, Timken and FAG. It buys most of the bearings it supplies direct from these manufacturers, so there is no possibility of counterfeit products entering its supply chain. If it does need to use alternative sources, the buying and engineering expertise of its team and its relationships with suppliers around the world, provide dependable protection against counterfeits.

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