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Recovers 90% of energy consumed by centrifugals
July 1st 2010

Thomas Broadbent & Sons, a developer of solid-liquid separation equipment, is using Vacon AC VSDs with Active Front End (AFE) technology to recover up to 90% of the energy consumed by the batch centrifugals it supplies to the sugar processing industry.

Centrifugals work with loads of between 1.5 and 2t, and can process up to 25 loads/hour. They are driven by AC motors rated between 160 and 400kW. Operating duty is onerous, so Broadbent produces special motors of its own design.

The company adopted regenerative drives for its machines. These allow energy produced during braking to be fed back into the supply system.

This means net energy consumption of the centrifugals is reduced by 80% or more and problems of heat dissipation are eliminated.

The regenerative AFE drives have controllable solid-state switches in their input section.

Graham Hindle, chief electrical engineer at Broadbent, says "AFE drives provide high efficiency when operating in both motoring and regenerative modes.

"Tests showed the Vacon drive could be readily tuned to meet our needs and that it offered better performance than other drives we had tested."

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