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Process is all
May 1st 2008

Service engineers from lubrication specialist ROCOL are helping a subsidiary of the Scottish Power Group optimise its maintenance regime at a plant dedicated to producing an innovative renewable fuel. Glasgow based SMW produces waste-derived fuel from sewage sludge which generates electricity at Longannet power station on the banks of the Firth of Forth. The company's processes create fuel pellets which are burned to contribute 90,000 MWh of electricity to the national grid every year, reducing coal consumption.

Machinery at SMW's plant is subject to conditions of heat, wear and moisture, so an effective maintenance programme is vital to minimise the risks of premature equipment failure and ensure production downtime is minimised.

The company teamed-up with ROCOL three years ago and the combination of SMW's process knowledge and ROCOL's lubrication expertise has delivered excellent results.

"ROCOL service engineers have made an extremely positive contribution to improving the efficiency of our operations," says Iain Russell, senior maintenance engineer. "As part of our continuous improvement programme, they have helped us enhance a number of processes which have delivered both practical benefits to the maintenance team and optimum equipment performance." ROCOL helped SMW overcome an issue with lubricating bearings for RTOs (Regenerative Thermal Oxidisers) which 'clean' the odorous gases generated during the drying process. The solution meant SMW no longer had to shut down the process in order to conduct routine lubrication, saving on downtime. Another process improvement involved simplifying the pipework from the auto lubrication system to drying drum rollers.

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