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Electrical test solutions for power tool maker
May 1st 2008

ASurrey-based manufacturer of decorating power tools has maximised productivity and ensured consistent quality control across a diverse product range following the installation of dedicated electrical test systems.

Earlex manufactures such products as steam wallpaper strippers, electric spray guns and spray stations and steam and vacuum cleaning systems.

Clare Instruments has developed bespoke test systems to ensure full product testing for electrical safety compliance as well as various performance and function tests. In particular, its end of production line systems eliminate all risk of electric shock to the operator and reduce the track time taken to test the product.

Customised test stations for each product range feature special safety enclosures that reduce operator involvement to the simple loading and un-loading of products in the test fixture.

Tests are automatically applied when the enclosure lid is closed.

For Class 1 electrical products testers apply earth continuity, flash (hipot) and insulation resistance to pre-set parameters to establish compliance with appropriate safety standards. For Class II products they apply a flash (hi pot) test.

The test stations are configured to carry out special load (watts) tests and pressure tests to verify the performance specifications of the various products. For load tests, wattage readings are displayed on a digital meter.

Each tester has a dedicated fault simulator that verifies that the instrument's fault detection circuits are working and test instruments are checked for calibration accuracy twice daily.

More articles from Clare Instruments C/o Seaward Electronics Ltd: