Crane Electronics Ltd, Torque control solution

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Torque control solution
September 1st 2008

Crane Electronics has supplied a TMAC Opta system with an IS WrenchMaster to a UK vehicle assembly plant, where a new torque application requires the accurate tightening of the exhaust manifold to its petrol engines.

The system recognises those engines that require additional tightening before they are fitted to a vehicle. A Poke Yoke error proofing system was used informing the supervisor of any problems.

Crane Electronics' solution was to interface a TMAC Opta with the engine conveyor belt.

This involved liaising with a sub-contractor at the plant, who installed the facility and then integrated the TMAC Opta's input/output capability to the production line control. Every time a petrol engine is fed to the conveyor belt, the control system stops the engine on station. The operator knows that fasteners on the engine manifold have to be tightened using the IS WrenchMaster tool.

The TMAC Opta gives the operator visual indication once the final torque has been achieved.

All torque results are saved and processed by the TMAC Opta.

More articles from Crane Electronics Ltd:

Digital wrench (1st July 2008)

A major car manufacturer is now checking torque values of critical fastenings within its bodyshop, using ProWrench Opta digital torque wrenches, says Crane Electronics. The checks are carried out three times per shift u

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Tightening up procedure tightened (1st May 2008)

MAHLE Powertrain has used Crane Electronics' torque control products for over a decade and is upgrading its equipment with the latest generation of Crane products. "We assemble engines and typically check one in 50 e

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Torque tests (1st March 2008)

For production lineside testing, Bentley Motors in Crewe purchased from Crane Electronics' five MTTS (Mobile Torque Test Stations), with one being located in the engine build area and four in the final assembly a

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New angle and torque wrench range (1st November 2007)

Crane Electronics says its new angle and torque wrench, IQWrench Opta, is more simple to use and more versatile than a simple audit wrench. The wrenches cover a torque range from 0.1Nm to 1500Nm.

To achieve torque traceabili

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Wrench standards (1st September 2007)

Crane Electronics' 25 and 75Nm ProWrench Opta torque and angle wrenches now have homologation from a global car manufacturer, meaning that they satisfy the manufacturer's internal performance standards.

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Fixings tested for torque standards (1st July 2007)

In order to test fixings are of the correct quality and strength, a flatpack furniture manufacturer is using electronic torque tools supplied by Crane Electronics. The testing process can be divided into two elements.

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Testing trolley (1st May 2007)

Crane Electronics has a new mobile tool torque station. Highly manoeuvrable, the MTTS Opta is designed for production line-side testing of all continuous drive, impulse and hand torque tools in all types of industries

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Eliminates risk (1st March 2007)

In critical vehicle assembly work, it is essential that the correct torque tools selected for each fastening operation, and that all the joints are tightened to the exact torque. To carry out the work more quickly, easily and

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Tool tests save time (1st March 2007)

Ford Otosan's plant in Eskisehir, Turkey, producer of heavy trucks, engines and powertrain components has turned to Crane Electronics to reduce time spent on tool capability testing, purchasing a JRS Opta joint rate simulator

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Torque aid (1st January 2007)

To ensure that mounting bolts are tightened to the correct angle andtorque, Alcon, a specialist manufacturer of brakes and clutches for motorsport and performance road vehicles opted for Crane Electronics' tool controller, TM

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Test bench for wrenches (1st November 2006)

Subject to frequent testing, mechanical torque wrenches can represent a cost efficient solution for certain production areas.

Crane Electronics has devised a Torque Test Bench which enables manufacturers to test their mechan

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Digital torque and angle wrench (1st September 2006)

A digital torque and angle wrench from Crane Electronics offers a high degree of accuracy for tightening safety critical joints.

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Covers wide torque range (1st July 2006)

A digital torque tester from Crane Electronics is able to cover the wide torque ranges found in the production environment and document torque readings either by data download or print out.

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Torque Test (1st May 2006)

Crane Electronics' CapStar II is the company's latest digital torque tester for accurate measurement of bottle top torque.

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Checking tube top tightness (1st March 2006)

The Body Shop buys openended tubes for toiletries with caps already fitted and checks a sample of caps for tightness using a CapStar from Crane Electronics.

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Tool Monitor (1st January 2006)

The TMAC Opta tool monitor and controller from Crane Electronics is a powerful and adaptable product for monitoring and controlling the torque of all transducerised air tools, whether automatic or electrical shut off tools. Control parameters may be

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Mobile test (1st November 2005)

The latest generation of Crane Electronics' Joint Rate Simulator (JRS Opta) provides a mobile testing solution from 2-500Nm.

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Torque management (1st September 2005)

Advanced torque control and management tools from Crane Electronics are helping Johnson Controls Automotive to produce high quality seats for Nissan vehicles made in Sunderland.

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WEB-BASED (1st July 2005)

Control Opta is a new assembly process management solution from Crane Electronics. It networks all torque measurement stations within an enterprise, enabling centralised real time SPC-based process control and giving complete torque traceability.

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NEW TECHNICAL DATASHEET (1st March 2005)

Crane Electronics� range of CheckStar rotary transducers are used for the dynamic torque and angle measurement of all continuous drive and impulse tools.

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Tool check triumph (1st November 2004)

At Triumph�s motorcycle factory in Hinckley, Crane Electronics� TorqueStar Opta torque indicators and data collectors calibrate click wrenches and power tools. Tools are checked for accuracy and repeatability using a custom-designed system based on T

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Joint kits (1st September 2004)

Literature is available from Crane Electronics detailing its new transducer joint kits.

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TALKS TO PC (1st July 2004)

New from Crane Electronics is the Opta Comms+ data management and software package. Designed for use with the companys TorqueStar Opta and DTT Opta torque instruments, it allows them to communicate with a pc to upload and download data and settings.

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For flexibility (1st March 2004)

The latest Crane Electronics torque indicator and data collector, TorqueStar Opta, aims to deliver maximum flexibility. This is achieved with a modular software construction enabling the customer to customise the device to more closely match requirem

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