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Manufacturing trends in 2018 and beyond

03 January 2018

As we start a new year, Sean Riley, global industry director for manufacturing and transportation at Software AG, outlines five manufacturing trends he believes we will see in 2018 and beyond

It’s no secret that manufacturers have been aggressively pursuing Digital Transformation to compete and win in the marketplace. In 2018, manufacturers will ramp up this transformation in order to embrace new technologies that have the potential to change the industry landscape.

•  Enabling the future

Digital platforms will become a central focus and a key enabler of new customer experiences and value chain efficiencies.

Integrating Digital Platforms into the underlying systems of record will continue to be a focus next year. As will security, but now they will be used in earnest to unlock new value.  These digital platforms will be used by both the enterprise value chain and the extended supply chain and will be critical hubs for the incorporation of key emerging technologies, such as 3D Printing, Blockchain and IoT-enabled products.

•  Easy ways to pay

 IT and value chain execution efficiency will be used to fund transformation.

The initial financial outlays for digital transformation may seem steep; but the costs associated with not transforming are detrimental to your business. CIOs will begin to work with both existing CEOs and newly appointed CDOs (Chief Digital Officers) to ensure value chain processes are aligned to strategy - and that applications directly support these requirements. 

This will not completely fund the costs of digital transformation, but it will release 10 to 20% of IT application costs and allow a similar figure of enterprise resources to be redirected to the new digital groups from other areas of the business.

•  Legacy is not bad

 Legacy applications will be a necessary part of digital transformation.

Not all legacies are bad. Valuable processes, business logic, data stores, and digital histories exist within your legacy systems. Manufacturers will realise this in spades in 2018 as they look to replace aging applications with agile or nimble apps. Methodologies like microservices and DevOps will combine with bi-modal IT efforts in order to speed up digital transformation.

•  IIoT gets smart

Smart manufacturing will drive manufacturers to new heights.

The industrial internet of things (IIoT) has made it possible for manufacturers to smarten up and almost every manufacturer now has introduced smart manufacturing concepts and technologies to a plant or even a single production zone. However, most manufacturers have not yet fully scaled smart technologies globally. 

In 2018, enterprises will expand smart manufacturing practices with vigor and will move from small or single plant deployments to these practices becoming standard global practices. While predictive maintenance and energy management are typically the first initiatives pursued, the industry will see a greater focus on more complicated initiatives, such as in-line predictive production quality, that require complex algorithms and generate even greater benefits.

These AI-oriented implementations add new 'smarts' to processes and offer benefits like faster cycle times, improved quality, zero downtime operations, lights-out manufacturing and labor cost savings.  

•  The price is not right… yet

Connected products and services won’t be used to drive outcome-based pricing for most manufacturing segments... yet.

While medical devices and pharmaceutical companies may be moving to an outcome-based pricing model (whether they want to or not), purchasers of industrial equipment will still need to make capital expenditures for new equipment; they cannot yet rely on operating expenditures to fund new equipment acquisitions.

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