Micron required a solution that would speed-up the cutting of 316-grade stainless steel tube and, in doing so, free-up machine operators for other manufacturing processes.

“Prior to purchasing the Imet Sirio from Addison Saws, it was taking as long as one minute to set-up then cut each component from 1.5-inch to 4-inch diameter tube using our old semi-automatic saw,” comments Micron’s MD, Michael Nemec. 

“Our new Imet Sirio automatic saw easily accepts the 20-foot-long stainless steel tube lengths we use and has reduced cutting time to just 20 seconds per part. Furthermore, its 99-program memory is proving particularly useful, streamlining the cutting process further through the input of cutting lengths and the number of cuts required.” 

As Micron’s manufacturing process favours flood cooling, as opposed to mist spray cooling, cut components are collected in a hopper for drying overnight, prior to deburring and finishing the following morning.

“It was especially rewarding to be able to show Micron Stainless Steel Hygienics how the Imet Sirio’s capabilities would bring real benefits to their production strategies,” adds Addison Saws’ regional sales manager, Marcus Williams. “In view of its extensive capabilities, the Imet Sirio 370 AF-NC model is particularly keenly priced. Just like every new Imet saw we offer, it is also covered by a two-year manufacturer’s parts warranty, with 12 months’ on-site labour.”

“Addison Saws demonstrated a thorough understanding of our sawing needs and helped us to find exactly the right solution,” concludes Michael Nemec. “They were also exceptionally supportive as we integrated the new saw into our daily manufacturing regimes.”  

At-a-glance: 

•  NC setting of the cutting parameters with 99 programs

•  Optional inclined magazine automatic loader

•  520mm stroke precision ball screw feeder

•  Hydro-pneumatic head feed with precise control

•  Digital setting of head stroke for fast cycle times

•  Right hand mitre cuts to 60° (manual rotation)

•  Reverse mode to free jammed blades 

•  Removable swarf collection drawer

•  Pneumatic vice

•  Anti-burr off-cut vice (90° cuts only)

•  Electric flood coolant system