Realising The Benefits of AI-powered Predictive Maintenance

MAINTENANCE IS undeniably vital for continued productivity, reduced downtime, and the satisfaction of customer demands. However, manufacturers have struggled with the downsides of reactive and preventative maintenance. 

With the rise of Industry 5.0 and smart factories, the integration of AI is enabling the improved monitoring of machine performance and health, with potential issues being identified and servicing being carried out when required. 

The Power of AI in Predictive Maintenance

AI transforms maintenance through the collection and analysis of data via machine sensors. Continuously switched on, these sensors may transfer data specific to everything from the temperature to the level of vibration and pressure. The AI-powered processing of this data allows for the ongoing monitoring of machine health, with potential issues being identified in real-time. Highly accurate predictions can then be made as to the need for maintenance and repairs. The value is clear, with a McKinsey report revealing the potential to reduce maintenance costs by 10-40%, reduce downtime by 50%, and increase equipment lifetime by 20-40%.

Additional benefits of AI-powered predictive maintenance include:

•  Minimising potentially costly unplanned downtime
• Optimising maintenance scheduling and resource use
• Extending the lifespan of factory equipment
• Reducing production and repair costs
• Lessening the risk of dangerous breakdowns and enhancing worker safety

The Ishida Example

Such benefits are being realised through the integration of AI-powered production monitoring systems such as the Ishida Sentinel. Through the seamless combination of advanced analytics and AI, this system unlocks improved efficiency and reduced downtime. Designed specifically for the monitoring of food sector machines, it can be relied on for the collection of key data and performance insights. Automatically detecting anomalies and deviations, it can be integrated for continuous process improvements. 

The integration of Ishida’s advanced monitoring system has made a great difference for a producer of sticky confectionery products. Aware that their previous system wasn’t delivering the required levels of transparency, accuracy, or insights, they opted for investment in the Sentinel 5.0. Connecting a variety of multihead weighers and checkweighers across multiple lines, the Sentinel enabled significant improvements in efficiency and throughput. The production monitoring technology is now being used across the daily workflow, with mounted screens showing live data.

Embracing the AI-Powered Revolution

From the reduced need for manual monitoring and intervention to the more reliable detection of machine issues, AI can have a transformative impact on industrial efficiency. The benefits can be realised through the integration of advanced production monitoring systems such as the Ishida Sentinel. And you can explore the possibilities, with Ishida Europe set to be among the exhibitors at the upcoming PPMA Total Show.

Register today for the opportunity to expand your network, discover real-world capabilities, and gain valuable insights into the development of the manufacturing sector.

For more information: 

https://www.ppmashow.co.uk

Tel: +44 (0)20 8773 8111