Digital Transformation at the Field Level

OPERATORS IN the process industries face growing challenges: facilities are becoming more complex, and processes must be safer, more efficient, and more transparent. Systems increasingly need to operate beyond traditional boundaries. Digitalisation at the field level lays the foundation for these improvements by delivering precise data and ensuring access to critical information.

VEGA supports this transformation not only with digital communication options like Ethernet-APL, but also with innovative digital services such as the myVEGA customer portal, digital twin, and VEGA Inventory System. These tools enable end-to-end data flow and provide efficient system monitoring, maintenance, and material management - from installation through to the end of a transmitter’s lifecycle.

How does Ethernet APL help with the digitalisation of the field level?

The process sector faces the task of implementing standardised, digital communication right down to the field level. Ethernet-APL (Advanced Physical Layer) is a new communication standard that meets this need. It combines the benefits of Ethernet technology with the robustness required in demanding environments. Both data and power are transmitted over a single cable (Power over Ethernet), significantly reducing cabling costs and simplifying installation.

Ethernet-APL supports long cable runs and is certified for hazardous areas, including Zone 0. The technology delivers real-time data, improves integration into Industry 4.0 environments, and supports predictive maintenance, enabling safer and more efficient processes.

By adopting Ethernet-APL, VEGA opens up new potential for its customers in digitalised operations and advanced diagnostics.

What is the digital twin and how does it improve process reliability?

To fully describe a physical device, there is no substitute for a digital twin. But it’s more than just a digital copy - it connects physical equipment with real-time data and a virtual model. VEGA’s implementation offers several advantages:

• All data in one place - from calibration and certificates to diagnostics and maintenance records.
• Simple access - on-site via QR code, RFID, or serial number.
• Backup and restore - settings can be saved and reloaded as needed, reducing errors and downtime.

The digital twin streamlines maintenance planning and ensures technicians always have the data they need. Integrated into the myVEGA portal, users can manage multiple instruments centrally - saving time, simplifying documentation, and enabling traceable, efficient workflows

The benefits of a centralised platform

The myVEGA customer portal is a centralised platform for managing all VEGA instruments installed across a facility. It supports clear organisation and easy access to all transmitter-related data at any time.

Key features include:

• Central data overview - configurations, certificates, and maintenance histories are presented in a clear, structured format.
• Direct access to the digital twin - all relevant device data is accessible with just a few clicks.
• Efficient management - service requests can be created and tracked directly within the portal.

With myVEGA, operators save time and reduce potential errors, as all device-related data is centralised and easy to manage. This simplifies day-to-day operations and strengthens long-term process reliability.

Optimising material management

Accurate inventory monitoring is essential for avoiding bottlenecks and ensuring continuous operations. The VEGA Inventory System is a cloud-based tool for managing stocks in tanks, silos, and containers - providing transparency and automation across sites.

Benefits include:

• Real-time level data - improves decision-making with location-wide visibility.
• Automated reordering - triggers supply actions at minimum levels.
• Optimised logistics - aligns production and supply chains seamlessly.

This reduces admin effort, enhances material availability, and prevents production downtime.

Making field operations more efficient

Transmitters are often installed in hard-to-reach or hazardous locations. The VEGA Tools app allows users to parameterise and monitor devices safely and remotely.

Its features include:

• Bluetooth access - configuration via smartphone or tablet, no direct contact needed.
• Real-time diagnostics - view live values and make quick adjustments.
• Secure by design - high cybersecurity standards to prevent unauthorised access.

The app boosts safety, saves time, and supports modern mobile workflows in field environments.

With increasing demands for efficiency, safety and transparency, digitalisation at the field level is no longer optional; it’s essential. VEGA’s portfolio of smart tools and services, including Ethernet-APL, the digital twin, myVEGA portal, Inventory System and VEGA Tools app, provides the foundation for future-ready operations. Together, they support end-to-end data flow, streamlined maintenance, optimised inventory and seamless integration into Industry 4.0 environments, helping operators take full control of their processes.

For more information: 

www.vega.com/uk

Tel: +44 1444 870055