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Edward Lowton
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Cuts costs and minimises rejects
28 October 2014
Dust contamination is a problem in many areas of industry, especially where the product needs to be painted, decorated or laminated. Air Control Industries’ ‘De-ionisation Air Knives’ offer a solution.

The company says the De-ionisation Air Knives achieve operating cost savings of up to 70%, and 50% greater efficiency, compared to competitive solutions. In addition, there are fewer rejects due to surface imperfections on finished products.
The air knives are based on the company’s standard units which are used for cleaning, cooling and drying operations, but have a powerful ionisation bar attached to ionise delivered air to neutralise static charges for more effective cleaning.
The blower (typically between 5.5 and 7.5kW power) produces a high volume of air which exits from the air knife in a fast laminar flow (i.e. 110m/sec) at a pressure of around 7 Bar. This ensures particles such as swarf and dust are removed effectively with the electrostatic charge neutralised to prevent re-attraction.
De-ionisation Air Knives are also available in a range of standard lengths up to 3000mm but custom-engineered units can be supplied. All can be supplied as ‘EX’ units for hazardous environments. Additionally there is a complete range of accessories available including filters, pipework, flow valves, silencers, acoustic enclosures and remote monitoring systems.
- Compact personnel de-duster
- Dust removal
- Air redistribution promises energy savings of up to 30%
- De-dusting helps RNLI become safer
- ACI Cable and Wire Driers
- Safe and efficient de-dusting of personnel and equipment
- Britvic boosts bottle drying efficiency
- Removes dust and fibre
- Blowers and exhausters
- Centrifugal fan range