Beating dust with an electric E-Air V1100 compressor

The firm, a global producer of advanced composite materials, recently strengthened its plant’s compressed air system with a new stationary compressor. While this energy-efficient unit covered daily production needs, the facility's backup setup was a growing concern. The previous diesel unit which provided emergency air no longer operated, leaving the company vulnerable to sudden downtime. The main goal was ensuring a reliable and contamination-resistant backup air solution for Hexcel's continuous manufacturing processes. 

Uncovering the real risk during a site visit

During an on-site evaluation, it became clear how critical the situation was. Hexcel had been relying on a rented standard air compressor, a solution that was neither cost-effective nor dependable for the high-demand environment. With fine carbon‑fiber dust circulating throughout the facility, a new compressor would need to withstand harsh airborne contaminants without sacrificing performance. In conditions like these, sealed enclosures and robust filtration are essential to keeping equipment protected and production running. After reviewing the options, Hexcel identified the electric E-Air V1100 as the ideal fit: a reliable and durable solution engineered to perform in tough, non-clean industrial environments. 

Addressing contamination concerns with a sealed electric design

Over the past years, carbon-fiber particles inside the production area had entered and damaged the previous electric compressors from different suppliers. But the E-Air V1100 is built and engineered with fully sealed components to prevent particle intrusion, which convinced the company to select an electric back-up air solution again.

The electric air compressor offered the contamination protection Hexcel needed while eliminating the operational downtime associated with diesel refueling and maintenance. The result was a more reliable and efficient solution, without local exhaust gases

A future-proof backup solution for tough industrial conditions

Today, Hexcel benefits from a robust and energy-efficient backup air system designed for tough manufacturing conditions where reliability cannot be compromised. By replacing an aging diesel unit with a sealed electric air compressor, the plant now operates with greater predictability and lower operating costs. The E-Air V1100 compressor ensures that their production remains protected, even in environments where airborne particles make high-performance compressed air a challenging requirement.

www.atlascopco.com