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Shocking 90% of PPE from non-registered providers fails tests

17 June 2025

With failures spanning a range of critical categories, the BSIF's findings highlight the urgent need for buyers to verify their PPE sources and prioritise certified, trustworthy suppliers to safeguard workers effectively

THE BRITISH Safety Industry Federation (BSIF) has issued an urgent warning to those responsible for procuring personal protective equipment (PPE) and safety products following the results of its latest independent tests. 

Between December 2023 and December 2024, the BSIF tested 161 products from non-member suppliers, assessing their advertised performance, labelling accuracy, and compliance with relevant standards. Alarmingly, only 10% (16 products) met full compliance requirements, while an overwhelming 90% (138 products) failed to meet the necessary criteria with seven test results still pending.

Key problem areas

Failures were identified across all product categories, with some showing particularly alarming issues:

  • Head Protection100% failure rate (6 products) Products failed resistance to penetration and shock absorption tests, potentially allowing impacts to penetrate the helmet or transfer excessive force to the wearer's head.
  • Eye and Face Protection & Fall Protection100% failure rate (13 products) Products failed to resist particle impacts, risking severe injuries from foreign objects entering the eyes or compromising fall safety mechanisms.
  • Safety Footwear86% failure rate (31 products) A growing number of safety shoes, often marketed on social media platforms like TikTok, promise comfort and protection but fail critical tests such as toecap compression, impact resistance, midsole penetration, slip resistance, and electrical hazard protection.
  • Hearing Protection90% failure rate (28 products) Issues included incorrect cushion and headband pressures, compromising effectiveness against hazardous noise levels.
  • Safety Gloves95% failure rate (21 products) Products failed claims for cut protection, abrasion resistance, and puncture resistance, leaving wearers exposed to mechanical injuries.
  • Hi-Vis Clothing85% failure rate (11 products) Many garments lacked sufficient brightness and failed chromaticity and luminance tests, rendering them ineffective in low-visibility conditions.
  • Respiratory Protective Equipment (RPE)88% failure rate (22 products) Filters in these products did not adequately protect against hazardous dust and fumes.

BSIF member test results

The non-member test results are vastly different from the results of tests conducted on products supplied by BSIF Registered Safety Suppliers. Of the 399 tests completed on products from Registered Safety Suppliers between December 2023 and December 2024, 86% - 322 products - passed. Even for the 14% - 51 products - initially falling short, all issues were promptly addressed and rectified, while 24 results are still pending.  

Check for the BSIF Shield

For buyers and end users seeking assurance, choosing a Registered Safety Supplier helps to ensure not only genuine products fit for purpose but also authentic information and guidance.

"By verifying the credentials of their PPE and safety equipment suppliers, buyers can help eliminate the market for substandard goods and prioritise safety above all," said BSIF Registered Safety Supplier Scheme manager Roy Wilders.

Resources for buyers

For more information: 

www.bsif.co.uk

Tel: 01442 248744

 
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