Tips to taking powered access maintenance to the next level

ALL access platforms have to undergo a twice-yearly inspection, similar to the annual vehicle MOT, to ensure that they are safe for use. However, a good maintenance programme, aligned with a biannual Thorough Examination, will keep your powered access equipment in the best possible shape – and compliant with the LOLER regulations. Here are some tips for essential maintenance:

Service schedule

On platforms with diesel or petrol engines, remember to stick to the manufacturer’s recommended service schedule – for example, on Hinowa tracked booms, this is every 250h of operation. The schedule can include changing the engine oil, draining the water separator, and changing the air filter. You should also replace the engine oil filter, or clean it if the oil filter is washable. Where applicable, the diesel filter should also be replaced. If you have a water-cooled engine, then also make sure you check the anti-freeze and top up with the correct pre-mixed coolant where necessary. 

Check, change and replace hydraulic fluid where applicable and ensure the hydraulic fluid is topped up to the correct level. Additional lubrication is required on a regular basis, on specific components such as the slew ring. There may well be other greasing points – check the manual to confirm.

Adjust wear pads

For boom lifts, remember to inspect the wear pads on each boom section and adjust accordingly.

Keep consoles clean and free of debris

Always clean the console after operating the machine – this will help to prevent the display from becoming obscured with dirt or debris. Ensure you do not power wash the console to prevent water ingress.

Batteries and chargers

Batteries are at the heart of almost every access platform, from a Hinowa tracked boom to a Genie electric scissor or a Niftylift towable boom. The level of care that you take when you charge, clean and top-up your batteries can have a huge impact on their useful life span. Here are four ways to ensure that your batteries are the best they can be:

•  Check electrolyte levels
Lead acid batteries need to be topped up with distilled water to minimise the corrosion which can damage their efficiency. Check battery cell electrolyte levels at least once a month - and top up to the correct mark, as required. For optimum performance, make sure you carry out the check and top-up before you charge the batteries.

•  Keep them clean
Keep your battery terminals corrosion-free and tight. Check them on a regular basis. A proprietary battery maintenance spray or petroleum gel can assist in keeping terminals free of corrosion.

•  Recharging regime
Recharge all batteries after use in a well-ventilated environment. Do not charge batteries near a heat source. Batteries will self-discharge when not in regular use. If your machines are not being heavily used, best practice is to still recharge them at planned, regular intervals.

•  Replace old batteries
Lead acid batteries lose their energy storage capabilities over time - and  do not hold their charge as well in cold weather as they do in milder temperatures. If you want optimum performance, invest in new batteries before winter arrives. Use the correct test equipment to identify poor-performing batteries.

IAPS Group is an independent powered access distributor. Its APS division offers new and used access platforms, and is an authorised UK distributor for Genie, Hinowa, MEC and Youngman BoSS. Its IPS division is a major global supplier of replacement parts for access platforms.