ARTICLE

Compact air hoists

13 June 2018

J D Neuhaus has worked in close collaboration with end users to develop its new Mini series of air hoists. The very compact lifting device has an integrated NFC (Near Field Communication) sensor and service app. Various improvements, together with new developments, help to ensure maximum productivity, occupational safety and efficiency. 

Special emphasis was placed on reducing the user’s total cost of ownership (TCO). Reliable processes in the working sequence contribute to increased efficiency, achieved for 100% of the active operation time, by extending the service life significantly. Not only is the hoist optimised for overall efficiency, but the new Mini is available around the clock (365/24/7).

Simple and fast maintenance further contribute to efficiency, while also enhanced is the highly sensitive, continuous control of hoisting and lowering speeds.

JDN has been able to increase the maximum speed at full load, with the Mini 500 achieving a 20% increase over speeds achieved by the previous model. Additionally, the maximum speed can also be adjusted without losing power at a given load capacity, meaning loads are even better protected when necessary, without compromising speed control. J D Neuhaus has therefore succeeded in combining the advantages of direct and indirect controlling, so that the operator can lift and lower loads smoothly. 

The new Mini from J D Neuhaus even has something to offer when it comes to maintenance, since work can be performed directly on the lifting device without removing it from the beam, drastically reducing downtime during operation. Thanks to the NFC chip, the operator can access device-specific information and documentation on their smartphone as long as they have downloaded the JDN service app. This saves time and ensures that the necessary documents are available digitally.

The number of operating hours until the legally required general overhaul of the Mini has been doubled, allowing the new Mini to stay in operation for 800 hours. Such a development increases the device’s efficiency compared to the previous model, constituting an important contribution to the reduction of total cost of ownership. The developers at JDN also had some things up their sleeves when it came to flexibility: A standardised 'interface' for using various types of hooks, now available in steel and stainless steel. A load jacket and chain made of stainless steel and a motor casing of uncoated cast aluminium make the Mini suitable for use in fields such as the food industry.

Upon customer request, optional fall supports are available for both the lifting and lowering phases, capable of holding the maximum capacity of a hoist should it come free of the supporting structure. In addition, the new limit stop offers another safety feature, switching off the hoist and lowering movement as soon as the bumper touches the stop valve. This slows the movement and keeps the chain from getting overloaded.

JDN says its new Mini is a true all-rounder and is available in four carrying capacities, 125, 250, 500 and 980kg.

 
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