
![]() |
Edward Lowton
Editor |
![]() ![]() |
Home> | Efficient Maintenance | >Reliability-centred maintenance | >Optimising machine reliability |
Optimising machine reliability
29 September 2020
For a fixed price (including travel to and from site) injection moulders can now have every Sumitomo (SHI) Demag NC5 machine in their fleet thoroughly checked and certified to ISO 9001 and VDA 6.4 standards, increasing reliability and enhancing production performance.

Providing early warning signs of any potential machine issues, activeCare helps to break the cycle of reacting to emergency maintenance tasks and poking around at a problem until it is resolved. Issuing a clean bill of health each year and covering all the critical machine components, highly skilled engineers physically check and document the performance of each Sumitomo (SHI) Demag injection moulding machine on site.
Changing filters, exchanging and testing batteries and checking everything from the toggle system to terminal tightness, screw concentricity and dosing speed, activeCare ensures a machine receives a complete service, including lubrication, annually. A £150 discount is available if two machines are inspected in the same day.
Using thermographic equipment, condition monitoring is included in the annual activeCare check. Rather than a ‘best guess’ diagnosis, activeCare engineers provide quantifiable measurements to determine when equipment or parts are likely to fail in service.
A certificate and cabinet sticker is issued at the end of each check, as well as a copy of the condition and measurement monitoring reports. If a machine fails to meet the original factory settings, customers receive a detailed report and quotation, breaking down the steps needed to bring a machine back up to specification.
- Pioneering SROV designed by first Co-Lab Engineering Academy cohort
- Manufacturing response to "no deal" Brexit vote
- Shoosmiths becomes founding member of NI Clean Hydrogen Group
- Keeping track of critical alarms during a pandemic
- Entries open for 2022 Hire Awards
- Growth projections rise significantly
- Call for engineers to help solve NHS and healthcare issues amid pandemic
- Condition monitoring methods for better bearing performance
- PM finds £25m for apprenticeships in advanced manufacturing
- New industry appointments
- Distribution
- Reliability strategy: New thinking required
- RCM : The quest for easier implementation
- Strong cast for Maintec theatres
- Top tips to keep your belts in business
- Boosting the scope of shrink fits with engineering adhesives
- Advanced pump analysis proves invaluable
- Hydraulic equipment maintenance & improvement
- Keeping your diesel engine healthy
- IP&E Live: Full line-up here!